Drone-Mounted Gas Sensors

Drone-mounted gas sensors enable inspection of tanks, flares and elevated areas without scaffolding or human exposure. We combine electrochemical, NDIR and PID sensors for VOCs, delivering real-time georeferenced data to locate the source, measure dispersion, compare campaigns and prioritise rapid, safe and fully documented intervention.

The modular payload integrates up to four sensors, records simultaneous readings and sends alerts to a unified platform with configurable thresholds and trend analysis. Wi-Fi/LoRa communication with 4G/5G backup prevents signal loss in EMI-prone areas, stores historical records and generates clear maps for maintenance, environmental control and process safety.

What Do Drone-Mounted Gas Sensors Involve?

We install a detection payload with up to four simultaneous sensors (electrochemical, NDIR and PID for VOCs) configured according to site risk levels. Each reading is georeferenced and synchronised with video and flight path. The operator monitors concentration in real time, adjusts sampling height and performs sweeps or safe close approaches as required.

Missions follow pre-planned routes or ad-hoc investigation guided by concentration peaks and wind direction. The platform visualises plumes and trends, marks thresholds by zone and logs events with timestamp and operator ID. Using Wi-Fi/LoRa with 4G/5G backup, transmission remains stable even in EMI areas, pipe racks and complex metallic structures.

The leak report integrates photos, video, concentration maps, per-second reading tables and flight track data, including RTK coordinates, dispersion estimation, operational notes and prioritised recommendations. If a fixed detector network exists, we fuse data to validate the source and define the perimeter, ensuring traceability and documented maintenance closure.

Benefits of Drone-Mounted Gas Detection

Aerial inspection with integrated sensors reduces exposure, shortens diagnostic time and improves data quality. Georeferenced readings and a unified platform transform signals into decisions, prioritising repairs and documenting incidents.

Active prevention with instant alerts and live maps.

 Reduced personnel exposure in elevated or critical zones.

Operational continuity: fewer shutdowns and incidents.

Automated compliance and audit-ready records.

Scalability: fixed + drone integration on a unified platform

Multi-sensor versatility for multiple gases and ranges.

Beyond locating the leak, the multi-sensor approach enables impact assessment and solution verification within the same shift. Integration with fixed detectors and SCADA/CMMS provides documented evidence, accelerates audits and strengthens measurable prevention culture.

Applications and scenarios of Drone-Mounted Gas Detection

The combination of drone-mounted sensors and a data platform delivers value in large-scale or elevated assets. We adapt sensor type, range and flight strategy to each risk profile, generating maps and trend analysis that accelerate intervention, prevention and coordination between technical teams.

Why Choose SG solutions gas sensers

RTK-enabled gas detection combined with thermal and industrial methodology. Georeferenced reports delivered in under 48 hours, historical tracking and export to SCADA/CMMS.

Safe Access

Access tanks, flares and walkways without scaffolding. Drone-mounted sensors reduce exposure and shorten diagnostics, covering large areas within a single shift with guaranteed safety and traceability.

RTK Geo-Precision

Georeferenced readings and RTK flight paths pinpoint the source. Concentration maps and plume modelling guide intervention. Sampling height and wind data are recorded to enable repeatable campaign comparison.

Agile Deployment

Modular payload with up to four sensors (electrochemical, NDIR, PID). Planned routes or ad-hoc investigation. Rapid diagnosis, minimal impact and immediate validation within the same shift.

Verifiable Reporting

Report includes video, photos, per-second data tables and flight track. Coordinates and prioritised recommendations justify shutdowns, validate repairs and document formal closure requirements.

Trust Smart Inspection

With live data, alerts and maps, you narrow the focus, reduce exposure and act before incidents occur. Aerial inspection provides speed and traceability to protect people and operational continuity.

Integrate drone-mounted sensors with fixed monitoring networks in a single dashboard, share reports and document every decision. Gain control, accelerate incident resolution and demonstrate compliance during demanding audits.

Frequently Asked Questions about Drone-Mounted Gas Sensors

1Which gases can be measured from the drone?

Electrochemical sensors for toxic gases, NDIR for CO/CO₂/CH₄ and PID for VOCs. Up to four sensors can be configured according to site risk.

2How is measurement quality ensured?

Individual calibration and field validation. Georeferenced readings, time-stamped records and configurable thresholds with trend analysis minimise false positives.

3What happens in case of interference or signal loss?

Telemetry via Wi-Fi/LoRa with 4G/5G backup. If the signal drops, data is stored onboard and transmitted once coverage is restored, preventing loss of critical information.

4How long does a typical intervention take?

It depends on the area and inspection points. Aerial inspection removes scaffolding and complex access; within one shift, the leak can be located and an initial report issued with recommended actions.

5Can it integrate with our fixed network and SCADA?

Yes. We merge drone and fixed detector data into a unified dashboard with export to SCADA/CMMS, ensuring full traceability and source validation.

6What permits and safety measures are required?

We plan safe operations with full risk assessment, coordinating perimeters, altitude limits and plant communication to protect personnel and processes.