High-Resolution Manual Thermography

We carry out high-resolution manual thermography using advanced cameras to detect anomalies invisible to the naked eye in electrical panels, inverters, machinery and logistics systems. Per-pixel radiometric measurement and documented parameters guarantee reliable, comparable diagnostics ready for audits and maintenance, performed by an ITC Level 2 certified thermographer.

We operate with the FLIR E96 Dual FOV, featuring high resolution and thermal sensitivity <30 mK, interchangeable optics and radiometric measurement in every pixel. We can cover large equipment and fine detail within a single intervention, generating clear evidence and severity criteria that prioritise actions and minimise downtime.

Imagen de Fondo transp dos esferas azules utilizada en los servicios profesionales de SG Solutions.

Request a quote

Imagen de Termografía manual industrial técnico revision módulos utilizada en los servicios profesionales de SG Solutions.

What Does High-Resolution Manual Thermography Involve?

We define scope, load conditions and electrical safety; we configure emissivity, distance and optics for each material, following professional criteria under the supervision of an ITC Level 2 certified thermographer. We capture radiometric images of terminals, fuses, busbars, drives, motors and bearings, linking each reading to its exact asset and inspection point. This ensures full traceability and reliable campaign comparison.

Readings are analysed based on thermal differentials, trend and process context. We classify severity and recommend corrective actions (retightening, cleaning, load adjustment, replacement or monitoring). Thresholds are adapted to asset criticality and industry best practice, preventing overreaction or delayed intervention.

We deliver reports including evidence and parameters, risk maps and time-based logs of findings. The FLIR E96 provides detail and repeatability; its interchangeable optics enable both general overview and close-up inspection, facilitating rapid decisions and audit-ready documentation with objective, comparable proof.

Benefits of High-Resolution Manual Thermography

Manual inspection offers proximity to the asset, speed and precision. High resolution and thermal sensitivity elevate data quality, reduce false positives and convert findings into prioritised actions that improve safety and availability.

High per-pixel radiometric accuracy.

Immediate and actionable diagnosis.

Improved safety: reduced electrical and mechanical risks.

Comparability between campaigns and assets.

Clear reports for audits and CMMS integration.

Seguridad: menos riesgos eléctricos y mecánicos.

By combining resolution, methodology and structured reporting, manual thermography accelerates incident closure and continuous improvement. Radiometric evidence supports investment decisions and maintains a sustainable, measurable prevention cycle over time.

Imagen de SG solutions Inspección Cámara térmica Manual 2 utilizada en los servicios profesionales de SG Solutions.

Complementary Services

Advanced Predictive Maintenance with Thermography

Thermal Drone Inspection

Types of Defects and Deliverables in High-Resolution Manual Thermography

These are typical findings in manual inspections and the deliverables provided. Each case includes a radiometric image, measurement table and parameters (emissivity, distance, optics), along with recommendation and severity to prioritise tasks and compare campaigns.

Imagen de Inspección termografía manual cámara FLIR E96 térmica utilizada en los servicios profesionales de SG Solutions.

Combiner/inversores

Hot spots on terminals and disconnectors due to poor tightening or contamination. Recommended actions include retightening, cleaning, replacement and verification in the next campaign to restore thermal margin.

Imagen de Inspección térmica FLIR E96 imagen termicografia manual utilizada en los servicios profesionales de SG Solutions.

Electrical Panels

Thermal differentials in fuses and busbars due to poor contact or load imbalance. Actions include retightening, load balancing and ventilation control to prevent tripping and incidents.

Imagen de Termografía industrial grupos presion riego cámara térmica utilizada en los servicios profesionales de SG Solutions.

Motors / Drives

Overheating in bearings or electronics caused by insufficient ventilation or misalignment. Lubrication, cleaning and mechanical inspection with defined thermal limits for follow-up.

Connections and Cables

Localised heating caused by corrosion or degraded insulation. Replacement of affected sections, maximum temperature monitoring and dielectric testing after intervention.

Transformer Centres

Hot spots in connections and disconnectors under load. Torque verification, cleaning and scheduled controlled shutdown planning for safe replacement.

Logistics / Buildings

HVAC panels and UPS systems with critical components. Corrective measures and maintenance scheduling to prevent service interruption and operational losses.

Why Choose SG solutions thermography

FLIR E96 Dual FOV Expertise

We operate the FLIR E96 with interchangeable optics and per-pixel radiometric measurement; enabling both general overview and fine detail in a single visit. This provides sharp evidence and full traceability of every reading, verified by an ITC Level 2 certified thermographer.

Field-Based Measurement

Measurement under real operating load and electrical safety conditions; we adjust emissivity, distance and optics for each material. Process repeatability ensures reliable and comparable readings between shifts and campaigns.

Actionable Deliverables

Reports include parameters, severity and prioritised recommendations; thermal images, measurement tables and time-based logs facilitate audit, planning and direct CMMS upload.

Sector Versatility

Applicable to photovoltaic and solar thermal plants, industrial panels, motors, logistics and buildings. The methodology and resolution reduce risk, prevent failures and improve availability of critical assets.

Trust Smart Inspection

With radiometric images and defined severity criteria, you decide with confidence. Manual thermography reduces risk and accelerates response, keeping critical equipment within safe and efficient operating margins.

Share reports, integrate tasks into CMMS and document actions with full traceability. Improve availability, prevent failures and demonstrate compliance before any audit.

Request a quote

Imagen de Termografía manual industrial técnico paneles fotovoltaicos utilizada en los servicios profesionales de SG Solutions.

Frequently Asked Questions About High-Resolution Manual Thermography

1Which camera do you use?

We operate the FLIR E96 Dual FOV with high resolution, sensitivity <30 mK and interchangeable optics for both detailed and general inspection.

2Is the measurement radiometric?

Yes. Each pixel contains temperature data, enabling precise analysis, threshold definition and trend comparison.

3How is emissivity adjusted?

We define emissivity by material, adjust distance and optics, and record parameters in the report to guarantee traceability.

4Which sectors benefit most?

Solar energy, electrical networks, industry and smart buildings—particularly critical equipment operating under load and at risk of failure.

5What do I receive after the visit?

A report including radiometric evidence, parameters, severity classification and recommended actions, plus historical records for campaign comparison.

6Can you measure outdoors?

Yes. We plan conditions and safety carefully; measurements are taken under real load while controlling wind, solar radiation and reflections for reliable readings.

If You Have Further Questions, Contact Us